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What is Roll forming?

Roll forming is a continuous bending, high speed forming process in which pre-slit material is fed automatically through a series of roll dies designed to form the desired profile. The process is ideal for producing parts in larger quantities, multiple lengths, long lengths and parts requiring tight tolerances and dimensional consistency. Corners can be sharp or radiused, as per your request.
 
A finished part coming off the roll forming line generally will have an absence of processing marks, sharp clean contours if required, and have a slight strength advantage over a brake formed part...


Roll forming generally becomes more economical then brake forming as you approach the 5,000 linear foot requirement. We can combine releases, if possible, to increase your run quantity which will lower your piece price even more.